Effects of tool-workpiece friction condition on energy consumption during piercing phase of seamless tube production
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Fecha
2022-07-22
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Trans Tech Publications Ltd
Resumen
During the hot piercing phase of seamless tube production, friction and contact conditions between tools and workpiece significantly influence final product quality and energy consumption. The friction effects on the production of high alloyed steels like Super Cr13 steel are critical. This study analyses the effect of different friction conditions at the workpiece-tool interface in the piercing of Super Cr13 steel bars to minimize total energy consumption in such a manufacturing process. For this purpose, a three-dimensional finite element method (FEM) is employed to simulate and analyze the piercing process. The variety of tools (plug, rollers, and Diescher discs) and contact conditions lead to differences in the applied stress at different workpiece areas. Consequently, various friction models and friction coefficients were selected for different interfaces. The relation between strain rate, temperature, and geometry of pierced tube are discussed, and the selected friction relation with total power and energy consumption is presented. Experimental tests results have been used for evaluation of FEM output, and finally, the most effective conditions with lower total energy consumption are presented.
Palabras clave
Energy consumption
Friction
Hot piercing process
Seamless tube
Super Cr13 steel
Friction
Hot piercing process
Seamless tube
Super Cr13 steel
Descripción
Ponencia presentada en la 25th International Conference on Material Forming (ESAFORM 2022), celebrada en Braga entre el 27 y el 29 de abril de 2022
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Cita
Derazkola, H. A., Garcia, E., & Murillo-Marrodán, A. (2022). Effects of tool-workpiece friction condition on energy consumption during piercing phase of seamless tube production. Key Engineering Materials, 926, 602-611. https://doi.org/10.4028/P-70X28I