Effects of tool–workpiece interfaces friction coefficient on power and energy consumption during the piercing phase of seamless tube production

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dc.contributor.authorAghajani Derazkola, Hamed
dc.contributor.authorGarcía Gil, Eduardo
dc.contributor.authorMurillo Marrodán, Alberto
dc.date.accessioned2025-09-11T09:26:38Z
dc.date.available2025-09-11T09:26:38Z
dc.date.issued2022-06-17
dc.date.updated2025-09-11T09:26:38Z
dc.description.abstractThis research analyzes the impact of various friction conditions at the interface of the tube piercing machine tools and Super Cr13 steel workpiece. For this reason, the three-dimensional finite element method (FEM) is employed in the simulation of the tube piercing process. The friction conditions are simulated considering Tresca, Viscoplastic, IFUM and Neumaier models which have been implemented at the Rollers-Billet (RF), Plug–Billet (PF), and Diescher–Billet (DF) interfaces. After testing their performance, Viscoplastic is selected for RF interface, and Tresca for PF and DF interfaces, respectively. Additionally, a friction coefficient range between 0.01 and 0.6 is used for RF, 0.06–0.15 for PF, and 0.1–0.3 for DF. The relation between normal stress, strain, temperature, and quality of pierced tubes is discussed, as well as the connection between the friction coefficient and the energy consumption. The FEM results are validated by actual piercing process data provided by Industry. The results show that the normal stress on billet during piercing increases by increasing friction on RF interface. With increasing friction in PF, both friction power and plastic power increase, while increasing friction in RF lead to a friction and plastic power decrease. According to the results, the minimum energy consumption is recorded at RF = 0.5, PF = 0.06, and DF = 0.1.en
dc.description.sponsorshipEuropean Union's Horizon 2020 Research and Innovation Programme under the Marie Skłodowska-Curie grant agreement No. 847624. In addition, a number of institutions back and co-finance this projecten
dc.identifier.citationAghajani Derazkola, H., Garcia, E., & Murillo-Marrodán, A. (2022). Effects of tool–workpiece interfaces friction coefficient on power and energy consumption during the piercing phase of seamless tube production. Journal of Materials Research and Technology, 19, 3172-3188. https://doi.org/10.1016/J.JMRT.2022.06.071
dc.identifier.doi10.1016/J.JMRT.2022.06.071
dc.identifier.issn2238-7854
dc.identifier.urihttps://hdl.handle.net/20.500.14454/3590
dc.language.isoeng
dc.publisherElsevier Editora Ltda
dc.rights© 2022 The Author(s)
dc.subject.otherEnergy consumption
dc.subject.otherHot piercing process
dc.subject.otherSeamless tube
dc.subject.otherSuper Cr13 steel
dc.titleEffects of tool–workpiece interfaces friction coefficient on power and energy consumption during the piercing phase of seamless tube productionen
dc.typejournal article
dcterms.accessRightsopen access
oaire.citation.endPage3188
oaire.citation.startPage3172
oaire.citation.titleJournal of Materials Research and Technology
oaire.citation.volume19
oaire.licenseConditionhttps://creativecommons.org/licenses/by/4.0/
oaire.versionVoR
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