Optimization of thin walls with sharp corners in SS316L and IN718 alloys manufactured with laser metal deposition

dc.contributor.authorPereira, Juan Carlos
dc.contributor.authorBorovkov, Herman
dc.contributor.authorZubiri, Fidel
dc.contributor.authorGuerra, Mari Carmen
dc.contributor.authorCaminos, Josu
dc.date.accessioned2025-09-17T11:44:19Z
dc.date.available2025-09-17T11:44:19Z
dc.date.issued2021-01-05
dc.date.updated2025-09-17T11:44:19Z
dc.description.abstractIn this work, the manufacture of thin walls with sharp corners has been optimized by adjusting the limits of a 3-axis cartesian kinematics through data recorded and analyzed off-line, such as axis speed, acceleration and the positioning of the X and Y axes. The study was carried out with two powder materials (SS316L and IN718) using the directed energy deposition process with laser. Thin walls were obtained with 1 mm thickness and only one bead per layer and straight/sharp corners at 90◦ . After adjusting the in-position parameter G502 for positioning precision on the FAGOR 8070 CNC system, it has been possible to obtain walls with minimal accumulation of material in the corner, and with practically constant layer thickness and height, with a radii of internal curvature between 0.11 and 0.24 mm for two different precision configuration. The best results have been obtained by identifying the correct balance between the decrease in programmed speed and the precision in the positioning to reach the point defined as wall corner, with speed reductions of 29% for a programmed speed of 20 mm/s and 61% for a speed of 40 mm/s. The walls show minimal defects such as residual porosities, and the microstructure is adequate.en
dc.description.sponsorshipThis work was supported by the Basque Government grant KK-2018/00004 (Departamento de Desarrollo Económico e Infraestructuras del Gobierno Vasco, Programa ELKARTEK Convocatoria 2018) through PROCODA project. And supported by the Ministry of Science and innovation of the Spain Government through the program “Ayudas destinadas a centros tecnológicos de excelencia CERVERA año 2019” from CDTI (Centro para el Desarrollo Tecnológico Industrial) in the frame of the CEFAM Project, grant CER-20191005.en
dc.identifier.citationPereira, J. C., Borovkov, H., Zubiri, F., Guerra, M. C., & Caminos, J. (2021). Optimization of thin walls with sharp corners in SS316L and IN718 alloys manufactured with laser metal deposition. Journal of Manufacturing and Materials Processing, 5(1). https://doi.org/10.3390/JMMP5010005
dc.identifier.doi10.3390/JMMP5010005
dc.identifier.eissn2504-4494
dc.identifier.urihttps://hdl.handle.net/20.500.14454/3648
dc.language.isoeng
dc.publisherMDPI AG
dc.rights© 2021 by the authors
dc.subject.otherAdditive manufacturing
dc.subject.otherCartesian kinematic
dc.subject.otherFAGOR 8070 CNC
dc.subject.otherLaser metal deposition
dc.subject.otherSharp corner
dc.subject.otherThin walls
dc.titleOptimization of thin walls with sharp corners in SS316L and IN718 alloys manufactured with laser metal depositionen
dc.typejournal article
dcterms.accessRightsopen access
oaire.citation.issue1
oaire.citation.titleJournal of Manufacturing and Materials Processing
oaire.citation.volume5
oaire.licenseConditionhttps://creativecommons.org/licenses/by/4.0/
oaire.versionVoR
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